Subjects of the inquiry: silicate brick and cellular concrete on lime-silica mixture with additive THAL.
Aim of the inquiry: Development scientifically-motivated principle physicchemical and resource saving- technologies of the reception silicate material autoclaving of the repeating over and over again with perfected technician-working characteristic by way of the goal-directed change the mechanism of the processes hydratasionnog interactions component, kineticses of the structurization and morphologies hydrating new formations at hydrotermalno to processing lime-silica systems by introduction thermo- and thermo chemical of the actuated additives of the local origin.
Methods of inquiry: chemical, physico-mechanical (the determination plastic and mechanical toughness), physico-chemical (x-rays phase, DTA, electronic-microscopic, IK-spectroscopic) methods studies, hydrotermalno processing, method of the thermal processing.
The results achieved and their novelty: is Designed scientifically-methodical principles physico-chemical base and resource saving technology of the reception silicate autoclave material by determinations correlation dependencies "structure-characteristic" and regularities hydratasionnog interactions mineral in silicate composition "barhan sand-lime-melted" at hydratasionnog to processing. Because of quick collecting certain portion by Sa(ON)2 alyminat by join process dissolutions of silica speeds up hydraalyminat calcium in saturated lime ambience with formation hydrasilikat lowered and is warned their transition about high main hydra silicates, forming hydra silicates type SSN(ln) are stable in hardening system. Armirovannyy, nitevidnim and voloknnistnimi crystal hydra mineral silicate brick shows the high factors physico-mechanical characteristic, atmosphere- and frost stability.
Due to exception plastic characteristic clinics forming lessee under his(its) thermochemical of the activations with fosfogypsum the process gas of the formation, increases the utilization ratio gas of the formation, grows shorter duration of the process вспучивания, speeds up the structurization, grows shorter time an izotermal aboutgreva gas of the concrete, increases his(its) toughness and frost stability, decreases waterabsorption.
Practical value: enlarges the source of raw materials for production of the silicate building materials autoklavnoy repeating over and over again to account of scale involvement broadly wide-spread in Uzbekistan лессов and lessoseen loam, enormous spare of the departure fosfogypsum, is reached economy of lime, and reduction to duration of their fabrication to account of the using THAL, providing high technician-working characteristic product and design. The Results of the studies served the normative base for development NTD on pilot production of the silicate brick and cellular concrete with use thermo- and THAL, on base which is organized test on issue experienced their party.
Degree of embed and economic effectivity: The Results of the studies are checked in condition Urgenchskogo ZSM by issue to initial lot of the silicate brick in volume 3460 sht on base lime- silica searched for, with additive 15-20 % TAL. To account spare 4-5 % lime prime cost, on 100 kgs mixture reduction cost silicate mixture forms 2320 sum. that has allowed to get 110720 bags of the economic effect. At translation Urgenchskogo ZSM on issue of the silicate brick with additive TAL expected economic effect will form 41472000 bags/year.
Experienced-industrial test, called on on Dzhizakskom K.SM on issue of the initial lot of the cellular silicate concrete with use THAL has shown that prime cost of the cellular concrete of the recommended composition lower, prime cost of the traditional cellular silicate concrete. Expected economic effect under annual volume of production 64300 m’ silicate cellular concrete with use THAL will form 46937000 bags/year
Sphere of usage: industry of the building materials and formation industry RUz.
